Karting with your own hands: a detailed description

Karting is a sports microcar without suspension, very popular among young people, fond of motorsport. Often in such competitions (especially in Russia) take part riders on karting, made by themselves. Indeed, why pay someone money, if you can design your own vehicles, especially since the costs are minimal (not only from a financial point of view). How to collect karting with your own hands? The answer to this question will be found in this article.

How to make karting by yourself? Selection of technical characteristics for the vehicle

First, you need to have an idea of what size your future car will be. To properly collect karting with your own hands, you should draw a plan outline on paper. Only on it you can correctly collect karting with your own hands. The drawings of this transport are shown in the photo below.

That's about the kind and should have your scheme. Here it is necessary to note the most important - the length of the wheelbase and overall dimensions. By the way, the longitudinal distance between the axes on carting should be at least 101 and not more than 122 centimeters with a total length of 132 cm. The diameter of the karting wheels should not exceed 35 centimeters. It is these characteristics that will contribute to a stable and safe ride on this type of transport.

How to make karting by yourself? A bit about the frame

Start karting with your own hands best from the frame. It is more convenient to draw in full size on millimeter paper glued on sheet A1 or dense cardboard. Such a scheme will serve as a plan, according to which individual nodes and elements will be adjusted to the rough one. Draw the outline of the frame in several projections - side view and top view. In this case, the front spar is shown separately.

Now we start to make a slipway for assembling the frame. This element is required in the event that the machine will be produced in a small series (that is, as in our case). As the base for the slipway, a duralumin steel sheet of size 170x90 centimeters should be used. The thickness of the material used should be about 15 centimeters. Along the axis of the element, a longitudinal line is drawn (this will be a trace of the plane of symmetry of the transport frame), and perpendicular to it - the base line (for mounting the pins of the pivot bushings).

Holes in the bushes are cut on a special boring machine. On the pile are mounted metal corners, fixing longitudinal longitudinal members. The frame itself is assembled from several elements:

1. Two spars.

2. Front striker.

3. Front, back and middle crossbars.

4. Brackets fastening the steering column.

About the motor and running gear

As for the engine, two-stroke single-cylinder gasoline units with air cooling are often mounted on carting. Also, you should think about a special protective device that will protect the pilot from possible burns on the ICE. On karting, the brake system is also installed by oneself. At least two wheels must be used in it. However, for safety reasons, it is recommended to install the brake discs immediately at four. The control system will be traditional, as on any other car, with a round steering wheel.

Proportions

Pay attention to the ratio of the sizes of all the leading units and units in the machine. The width of the karting platform should correspond to the dimensions of the frame, and its length - the distance from the seat to the pedals.

Other important details

In the construction of this vehicle, it is also necessary to provide for special fences that will not allow the legs to slip off the pedals. The same applies to the seat - it should not be such that the driver flew from one side of the kart to the other at turns. Ideally, the pilot tightly sits in the chair and does not move to the side at sharp turns and high speeds (with the possible exception of overloading internal organs).

Separate parts of the gearbox should be covered with a special flap on the ½ part of the cogwheel. Pay special attention to the fuel tank. Remember that its volume should not exceed five liters, and the tank itself is securely fixed in order to completely eliminate the unauthorized release of fuel to the outside. Do not make an excessively large tank - five liters is enough for a single-cylinder two-stroke engine, the working volume of which is only a few tens of cubic centimeters.

All the details of the steering system and the running gear must be pinned. It is also possible to use the ignition system, anti-shock means, carburetors of any type (foreign or domestic production).

What parts can not be used for assembly?

According to experts, it is forbidden to use such elements in the construction of this vehicle:

1. The body.

2. Fairing.

3. Steering with a worm, cable, chain or gear drive.

4. Differentials.

5. Various superchargers and fuel injection.

6. Pedals, which when pressed, go beyond the frame dimensions.

Follow these rules, you will assemble the most secure unit in the minimum amount of time!

So, we found out how to build kart with our own hands, what details should be paid attention during assembly. Good luck!