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Cobblestone: making your own hands. Step-by-step instruction, technology and recommendations

This article describes in detail all the stages of how the pavers are made with their own hands. The instruction, presented to your attention, will help you to understand the technological features of this process. For the convenience of information perception, the entire description is divided into several stages. After reading this article, you will find out about all the existing types of pavers.

Types of coating

Garden paths are an important part of any landscape. It is customary to use paving stones to improve the personal plots. It is also called paving slabs. This coating can be made of concrete, clay or stone.

Concrete paving stones

For the arrangement of private country plots a concrete paving stone is used. Manufacture by own hands of such material, by the way, will essentially save the whole process. Concrete paving stone as a building material for pavement paving has excellent characteristics and is affordable.

It is made of a special construction mixture, the main element of which is concrete. In addition, plasticizers and coloring pigments are also introduced here. Such products are obtained in two ways: by vibrating and vibrocompression.

Clinker

The basis of the clinker is clay. For the upgrading of gardens, clinker paving stones are used. Manufacture of such tiles by oneself is quite a complicated matter. But this product is different wear, durability and a longer service life.

Also this material has frost resistance, which allows using it under different conditions. A huge variety of colors and forms of clinker gives a wide opportunity for its application in landscape design. Such pavers (making your own hands of this material you can master) is in great demand.

A natural stone

Natural stone is a traditional stone for pavers. It is extremely durable and durable, which is its most important advantage. It is worth such material is quite expensive, and the price reduction can be achieved through the use of sandstone or siltstone.

By the way of processing, there is a sawed, sawed-chipped or chipped pavers. Manufacture with your own hands of this element is within the power of almost every person, especially since this material is classic.

Molds for pavers

In the production of pavers, the mold for the manufacture of this building element is of great importance.

They may be:

  • Plastic;
  • Rubber;
  • Polyurethane.

Each of these three types has its own characteristics and technical characteristics. For example, rubber molds can withstand up to 500 production cycles. They do not need to be steamed. In addition, no additional equipment is required for rubber molds.

Very often paving stones with a raised surface are used for paving . To create such products, polyurethane molds are used. The building mix freezes in them very quickly. Finished products are easy to remove from these forms.

Since polyurethane is a high-strength material, in the process of production, there is practically no rejection. Such forms can withstand up to 100 cycles perfectly.

For the production of square, rectangular and non-standard tiles, plastic containers are used. Withstands the given forms for pavers by their own hands making a huge number of these elements. The process is designed for 250 production cycles. It is the plastic containers that are most popular among consumers. Practically in each building shop are presented similar forms in a huge assortment. These containers can have a pattern or a relief. On the finished product, this looks very advantageous.

If for some reason you can not purchase molds for pavers, try an alternative method. Take wooden boards, file them and make a box. You can also experiment with all sorts of plastic containers and scraps of metal pipes. Just remember that all homemade forms require lubrication before application (machine oil, linseed oil).

Vibrating table

So, you decided to start making pavers yourself. Step-by-step instruction implies the use of a special vibration table, which is necessary for shaking concrete in forms. This method allows you to completely get rid of the formation of bubbles, which at times increases the strength and durability of the product at the outlet. Of course, if you do not plan a mass production of paving slabs, then you can create the necessary vibration manually. Just tap the kiyanka on the table. I must say that it is rather inconvenient. It is better to make a vibrating table made of the most common materials.

Fold each other three used auto tires and fasten them with screws. Attach any electric motor to the old table top. For the formation of vibration, it is necessary to shift the center of rotation of the motor. Put a small piece of paper on the shaft. Turn the table motor down, lowering it into an improvised well of tires. Secure the tabletop with screws to avoid possible displacement due to vibration. This is the most primitive way to automate the process. If you want to start mass production of tiles, get a machine for making pavers by yourself.

Mixture for pouring into molds

For pouring into molds, you need to prepare a solution consisting of cement, sand and water. Of course, the building mix may be different, but in any case these components must be present. In order to make the paving stone strong, the cement share should be at least ¼ of the total mass, and the share of sand - ¾. Water should be poured so that the solution in consistence resembled thick sour cream. To increase the strength, you can add fine gravel and plasticizer.

Technological process

The technological process can be divided into several stages:

  1. The production of pavers begins with the preparation of concrete.
  2. Molding of products. Concrete is poured into prepared containers, they are placed on the vibrating table for 45 seconds. The construction mixture is carefully rubbed into molds, then placed on pallets on each other, laying with plastic sheets. Such layers should be no more than 15.
  3. The products must be allowed to dry thoroughly, without allowing even the slightest shifting of the molds. As a rule, the duration of this stage is up to three days.
  4. It is the turndown stage. This is a kind of water procedures for pavers, lasting no more than a couple of minutes. Forms with a dried solution are kept in a bath and then beat out on a table.
  5. The ready tiles can not be used immediately after manufacture. After the decking, the paving stones are laid on pallets and kept for at least 4 weeks at a plus temperature. The first 2 weeks of the product must be wetted with water to prevent the formation of cracks. After 4 weeks the paving stones can be painted.

After knocking out the tiles of the mold it is necessary to prepare for the subsequent use - the plastic is easily cleaned from the remnants of the solution. Then it should be well treated with 7% hydrochloric acid. Such washing allows further easy removal of products.

Conclusion

This technology of making pavers by one's own hands makes it possible to get an aesthetically attractive tiles on the output, possessing all the properties inherent in the material produced on an industrial scale.

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