Homeliness, Do it yourself
Sliding gates with their own hands: construction, drawings, sketches, photos. Scheme of sliding gates with their own hands with dimensions
The production of sliding gates is significantly different from the creation of conventional opening systems in walls or fences. This requires additional equipment and the use of special installation techniques. Therefore, the sliding gate design has its own design features, depending on the particular installation location, purpose and principle of the opening mechanism.
Benefits
The popularity of such systems is directly related to the design. The fact is that it allows you to save space as much as possible. A typical scheme of sliding gates assumes that the door moves along the wall, which means that a large gap is not required in the area of their operation. Considering this, the installation of such systems is mandatory at some plants or at industrial facilities. Also, thanks to the design features and the use of special mechanisms, it is in such gates that it is easiest to realize a mechanical opening and its remote control.
An important factor that is one of the decisive factors in choosing such designs is that they can be used without leaving the machine. Do not need to do the opening and subsequent fixing of the doors, which irritates some drivers. This is very convenient, especially in bad weather conditions.
disadvantages
The usual scheme of sliding gates requires the presence of space along the wall or the fence, which is necessary for placing the sash. Also, such designs are somewhat difficult to manufacture, which sometimes affects the cost of work. This may require additional materials to implement the movement mechanism. The construction should be selected for a specific installation location. Many typical solutions may simply not be suitable for certain areas, although it is worth considering separately all types of such gates to show their main characteristics.
Cantilever gate
Such systems assume the presence of a special guide, which is usually fixed in the lower part on the wall and it serves as a support for moving the web. Such a scheme of sliding gates with their own hands is made the easiest. This is a fairly simple design, which is very common. It allows you to use transport of any height and has no restrictions. However, you will have to spend on the length of the canvas and make a special fixing portal, even on the opposite side of the travel mechanism. Also to their disadvantages can be attributed high sailing, although with the creation of a small entry it is almost imperceptible.
Suspended gates
These structures are usually installed where there is already a height restriction on entry. The fact is that the mechanism of their opening is located on a special rail, from above the entrance. This is very important to take into account at the design stage, since it is necessary to take into account the possibility of transport with large dimensions. Typical scheme of sliding gates with their own hands is made quite simply. It is enough to calculate the principle of fastening the upper guide and already on it to place the suspension mechanism itself. Most often these structures are mounted in spans between workshops or inside large rooms. This allows you to immediately solve the problem with the dimensions of the transport and use only the advantages of these systems.
Wheel Doors
Such structures are most often used when creating wide spans. Typically, the layout and drawing of sliding gates with dimensions is created approximately. The fact is that the final measurements of the movable mechanism are best performed after the rail has been mounted, along which the wheels will go. This design is considered less practical, since even minor obstacles or blockages on the floor can affect the quality of the work. However, if you need to create a fairly wide span and there is no way to use the suspension system, then this variant of manufacturing may seem the best.
Drawing
If you take into account all the features of different designs, you can understand that you need an individual approach to create a sliding gate with your own hands. The design, drawings, diagrams or sketches taken from other objects may not approach a specific span or not meet the requirements of the end user. Therefore, professionals first recommend to approach this issue on the basis of needs and personal preferences.
First of all, the working principle of the structure is determined and, on the basis of these data, a drawing of the canvas is made. Usually, this makes a fairly strong frame, and its length is increased by 40%. This is the necessary cost, which allows you to hide the gap between the sash and the wall and at the same time give the product additional strength.
When a sliding gate design is created, the diagrams or drawings are made taking into account the acquisition of ready assemblies. These may include rails, rollers or other elements of factory manufacturing. Therefore, before you start working, it is very important to immediately clarify the availability of these nodes and find out all their parameters. The same applies to an automated opening system, which may have its own mounting features and therefore needs to be detailed in the drawing.
Preparation of support poles and bases
This stage is considered very important, since not only the quality of the structure depends on it, but also the service life that the sliding gates will have. A photo, diagram or drawing in this process will not help, because you need to take into account the individual landscape of the terrain. At the same time, it should immediately be noted that the supporting poles with the locking device and the trap are best done on one monolithic base. This will avoid the distortions that occur due to uneven subsidence of the soil. Such a kind of foundation is best done at the depth of freezing of the earth, taking into account the soil itself.
- First dig trenches under the pillars themselves and connect them together.
- The next step is to make a sandy substrate, into which a small amount of crushed stone can be added.
- If you plan to install an automatic opening system, then immediately it is better to make the cable and other control wires.
- Further, reinforcement is made, and the channel is laid in the connecting trench upwards with a flat side. It will serve as the basis for the rail or moving carriage. At this stage, perform using the level to avoid skewing, which will affect the design work.
- Then concreting is made. It is very important to achieve the maximum removal of air during pouring. Therefore, some masters prefer to use special vibrators, which are immersed in the solution.
- Install the supporting columns of the gate only after the concrete has completely hardened. Usually they are made of bricks, immediately conducting wiring and installing seats to fix the metal elements.
Selection of accessories
When creating sliding gates, drawings, sketches, sketches, designs or instructions that involve the use of additional hardware, it is very important to select the right elements. They must correspond to one another and be suitable for solving specific problems. Given this, professionals recommend purchasing ready-made kits. They include all the necessary nodes that allow you to implement a specific type of device with minimal cost. These elements are usually referred to as rollers, carts, trailers, catchers and guide rails. These are the main details, to create oneself is very expensive and does not make sense.
Fabrication of the frame and carrier frame
Usually for these purposes a profile pipe with a rectangular section of 60x30 is used. However, making sliding gates with your own hands, drawings, schemes or sketches may involve the use of other materials. The docking of all elements is performed using welding. The reinforcing skeleton can be made from a pipe 40x20. It is very important that it is welded right along the inner perimeter with stiffeners and spacers.
In the same way, the supporting frames are also manufactured. However, they do not need a reinforcing skeleton. It is enough simply to install the stiffeners and additional spacers. After this, the design is painted and fixed to the wall.
Installing the Core Nodes
At this stage, an electrical diagram of the sliding gates and instructions for assembling equipment such as rollers, carriages or guides may be required. All nodes are installed in their places, taking into account their design features and method of attachment. Most often use self-tapping screws designed to work with metal or bolted connections. Some experts recommend first performing a pre-installation with the subsequent adjustment of all parts in place. After this, you can make a final fixation.
When all the units are mounted on the frame, it is possible to mount the frame for the web on its supporting structure. There also needs to be a fit using the level. Door leaf should be mounted perfectly, because only in this way it is possible to achieve the correct operation of the product and to extend the life of the product.
Installation of control and mechanical opening systems is carried out in accordance with their installation instructions. It is also necessary to take into account the specific features of the frame and supporting elements.
Sheathing
When a sliding gate is created, the scheme, drawings and sketches usually involve the use of a metal profile for the skin. The fact is that this material has a relatively small weight, good appearance and is very practical. It is fixed using a special fastening material in the form of self-tapping screws. Some masters prefer to purchase already painted sheets, for which there are special fastenings. Their cost is usually higher, but the appearance of such products is simply stunning. Also worth noting is the fact that the factory painting is much better and will last a long time. In this case, it is worth paying attention to the products with applied drawings, which will give the designs a peculiar style and uniqueness. However, it should be remembered that the cost of such metal profile sheets is quite high.
Recommendations of specialists
- If it is planned that a KAMAZ car will enter the gate, then their width should be at least 5 meters. Such parameters are taken from calculations of the car's dimensions, the possibility of driving at an angle of 45 degrees and the reserve for fluctuations or slip in bad weather.
- Even the hanging gates need a concrete foundation, since the skew caused by the movement of the ground can affect not only the moving system, but also the elements of the latching of the canvas.
- All additional elements and automatic opening systems should be purchased from one manufacturer. So you can avoid problems associated with the incompatibility of individual elements or locking mechanisms.
Selecting the automatic gate opening control device must be very carefully, paying attention not only to the manufacturer's company, but also to the seller. The fact is that these are not only questions of comfort, but also of security. That is why many masters prefer to apply to special companies that provide similar services and provide a guarantee for their goods, providing periodic maintenance and warranty repair.
Conclusion
Based on the above material, we can conclude that the sliding gate scheme is created individually. In this case, it is necessary to take into account the type of realization of the process of moving the web and the presence of control systems. It is also important to pay attention to the manufacture of the structures themselves, since it should be not only strong, but also have a small weight. Therefore, the quality of selection of materials should be approached very responsibly and without unnecessary economy.
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