Compressor for smoke generator by one's own hands: step-by-step instruction, diagram and recommendations

One of the important components of the smokehouse is the compressor for the smoke generator. Such installations you can buy in the finished form in the store. They are usually intended for servicing aquarium farming. But similar compressors differ either by too low power, or rather high cost. It is quite difficult to find a suitable model for a smokehouse.

The output will be the independent manufacture of the compressor. For this, there is no need to acquire any sophisticated tools and materials. It will be enough for those that you can find in your own arsenal. Under the cupboard for smoking you can adapt a variety of capacities, usually they are instrumental and weapon safes, furniture box pens or old refrigerators.

Making a compressor out of a cooler

The smoke generator has a fan unit, it is not too complicated. His appearance, of course, may not be very presentable, but in terms of functionality, he wins most factory designs. Compressor for the smoke generator must meet certain characteristics, among them it should be noted:

• Low power consumption;
• Low cost;
• Availability of components;
• The possibility of long-term work;
• Maintainability;
• Availability of performance adjustment.

The compressor should be able to work up to 8 hours in a certain mode. With such design requirements, it may not be possible to produce a good compressor of the required power. However, it is not. If you have at least a minimum of skills in working with a tool and know the basics of electrical engineering, then you can create a fan unit for the smoke generator in a few hours.

Preparation of materials

If you decide to make a compressor for a smoke generator, you should prepare some materials, among them there are:

• Cooler from the computer;
• Water supply fittings and tees;
• Piece of metal or polypropylene tube;
• Bolts;
• A plastic canister;
• Resistor of variable resistance.

When preparing a canister, one can take one in which oil, construction fluids, coolant or other mixtures were stored. The main thing is that the capacity of the tank is about 10 liters. The tube can be made of the following materials:

• Stainless steel;
• aluminum;
• copper.

The main thing is that the diameter of the tubes is 25 mm, and their length can vary from 20 to 25 cm. When preparing the bolts, it is necessary to choose those whose diameter is equal to the limit of 2 to 3 mm. Compressor for the smoke generator is also made using some tools, namely:

• Jigsaw;
• Screwdrivers;
• Soldering iron;
• A gas wrench from a drill.

Routing

In order to develop a sequence of operations, you should familiarize yourself with the principle of the compressor. Its main task is to create a low-pressure air flow, which is capable of forming an injection effect. Such a flow will be effective as far as the volume of the combustion chamber of the generator is large. If it does not exceed 3 liters, then a performance of 2 m ³ / min will suffice. Such a job will be able to provide a fan with a power in the range of 100 to 300 watts.

If the camera has a more impressive volume, then the fan should also be used more efficiently. The standard sizes of axial coolers are equal to the limit from 40x40 to 120x120 mm. For a smoke generator, which will work with high efficiency, it is necessary to prefer a fan of maximum dimensions. The need for electricity for such a device will be negligible, but the performance will be sufficient.

Recommendations of a specialist

When a compressor is made for the smokehouse smoker, you should note that the fans are of axial type in the housing. Radial will not be so productive, and their installation will be inconvenient. The fan needs to be placed in the canister slot, which must match the body dimensions. Fastening is carried out by bolts.

The connection must be as tight and strong as possible. This will eliminate unwanted vibrations. The fan can be installed on any side of the canister, but it is better to do this on one of the narrow ones. This will reduce the stability, but the strength will be higher, and the noise will be reduced. The canister is needed to equalize the pressure of the flow, in addition, it performs the functions of the receiver. The output stream will be fairly stable.

Methods of work

If you decide to make a smoke smoker compressor, then the outlet pipe must be located in the neck. The main requirement in this case is that the pipe must be sealed to prevent air leakage past the hose. Sometimes the air duct is rigid, it is connected to the generator housing by a threaded connection. Such a solution is relevant for high-power designs.

How to avoid mistakes

If you did not achieve the required compressor capacity during the tests, you can supplement it with another fan, replacing the existing one with a more powerful one. As an alternative solution is the replacement of the canister in a container with a large volume. If you still do not know which compressor for the smoke generator to choose or manufacture, you should be aware that the RPM and power of the device will be controlled by the variable resistance resistor. It is included in the fan power supply. Its installation will not be accompanied by difficulties.

Some models of fans operate in fixed modes, controlled by the pulse width modulation system. On transistors, it is quite easy to assemble the circuit, if you have the skills to work with a soldering iron. But for a home smoking smokehouse, a conventional resistor will suffice.

Advice of a specialist

For you, as for some home masters, it may seem tempting to use a portable pump used to inflate tents, boats and mattresses. Experts discourage this idea. This is due to the fact that such devices have quite a high power. As a result, chips or chips will burn quickly. Among other things, such a pump is not designed for continuous operation.

Alternative solutions

How to make a compressor from a cooler for a smoke generator, you could find out if you have read the information above. However, before starting work, it is necessary to study the device in more detail. For example, it is worthwhile to know that the compressor is an apparatus for compressing and moving air, steam or gas. And the importance of this device in the smokehouse is due to the fact that the regulation of the air supply will depend on the smoke head and the quality of the delicacies.

The consumption of sawdust is related to the size of the smokehouse and the capacity of the compressor. In the role of an alternative solution can act as an aquarium compressor, whose power is 5 watts. Advanced home inventors, however, quite often use automotive appliances at 12 watts. But they heat up quite quickly and suggest the need to install a rectifier.

If you decide to make a compressor for the smoke generator with your own hands, then you can also prefer the device from the old refrigerator. The simplest solution is to purchase a ready-made compressor, which will be used to refine the smoke generator. For some, the price may seem quite high, but the design, which works from 220 V to 9 l / min, you can buy for 1500 rubles.

Conclusion

If you decide to make a compressor for a smoke smoker, then you should also observe the safety measures. To provide for design faults, it is necessary to equip it with an automatic shutdown system. Fragile parts and wires must be protected from overheating and exposure to moisture. To do this, they are located at some distance from the heating rod.