CNC plasma platmere is an indispensable production assistant

The CNC plasmoer helps to get the part with perfectly machined edges. Completely no mechanical damage at the place of cutting and making holes. This type of processing is used in the cutting industry of metal and steel.

What is the machine?

The CNC plasma cutter is similar in design to a boring machine , but its working parts and cutting area are protected from fire, and instead of a rotating cutter or cutter, a radiator is used. In other respects, the operating principle of the control equipment differs little. The stages of creating a control program are similar.

Plasma cutting is the most accurate method of cutting metal. The width of the seam is equal to tenths of a millimeter, which reduces the consumption of the material. The advantage of processing is the absence of chips, the process is cleaner compared to turning.

After the plasmic cut was chosen instead of the tokara, the price of the products has changed significantly. The quality of the goods has become high, even a picky buyer has chosen products manufactured using the new technology. The seams became invisible on metal doors, grills, car bodies, shelves and storefronts.

Benefits

In comparison with the relay circuits for the automatic cycle of cutting, the plasmorez with CNC makes it possible to produce large batches of products. Quality mechanics allows you to achieve cosmic accuracy when cutting metal. The operator can specify any form of movement of the working part, which makes it possible to produce patterned figures made of metal, plates and symbols.

The CNC plasma cutter consumes little energy, by eliminating mechanical contact with the surface being treated. The processing speed is the highest for today. In the machine control there will be no difficulties for a person familiar with any machine based on the CNC system. In the absence of experience, you can go through training, which lasts no more than a month.

Machine construction

The price of the plasma cutter depends on the type of cooling of the working space, the dimensions of the table, the length and number of axes. No additional equipment is required. The machine has everything you need to get started. External conditions are air pressure and replaceable accessories.

The price of the plasma cutter depends on the type of material being processed, its thickness and varies from 6000 rub. and higher. The machine can cut workpieces from 0.5 mm to 150.0 mm. Carbon and non-ferrous metals are suitable for cutting; Low-alloy steels are also cut without compromising the cleanliness of the seam.

In addition to the CNC system, the machine uses a voltage converter, a power stabilizer. All parameters are calculated in double exceeding the values required for the cut of the planned material. This is done to improve the reliability of the plasma cutter during the jumps in the supply network and the temperature of the ambient air.

Machine working conditions

As for the unpretentious operation of the equipment, there are good reviews. Plasmorez, according to consumers, can behave differently depending on the type of material being processed. Therefore, cutting modes are selected for each type of workpiece before starting work. More often the main characteristic of work is speed of moving of a cutting link, and also power of an arch.

According to the adjusters for one pass, it is recommended to take no more than 1 centimeter of metal. With thicker sheets, several cutting cycles are used. Plus the increased arc power requires an additional stabilizer.

Thick billets are cut by a powerful and directed arc. A powerful current source is used, and therefore the supply network for such machines must meet the load requirements and its stability. Otherwise, you can forget about a quality seam. On the edges immediately there will be molten deposits, scales, the geometry of the resulting sheet will be broken.

Type of mixes for cutting

The main consumables for plasmoresis are a combustible substance for creating an arc. Depending on the type of workpiece to be processed, the appropriate mix type should be selected:

• The ingredients argon, nitrogen and hydrogen are always tried to add when processing materials from aluminum and its alloys.
• Copper is cut exclusively by hydrogen mixtures.
• Brass and its compositions should be cut with nitrogen and hydrogen.

According to customer feedback, with the correct use of the machine, the consumables for the plasma torch vary according to the established regulations. But if the modes are rejected by the manufacturer, then there will be overspending of the material and unnecessary heating of the equipment. Accordingly, a more powerful unit to buy makes sense only when planning the future modernization of production and the transition to a larger batch of products.

Some models

The market has a huge number of plasma cutters. Here are just a few of them, the most popular:

• PlasmaCut - "Unimash" company takes the first rows in the sales ratings for more than seven years. The presented line has models from weak to powerful industrial versions of machines. The automatic cutting cycle is constantly monitored by the FOCUT arc height tracking system.
• AMN products are widely distributed in Asia and Europe. It produces a line of Powermax, PlasmaBox, PS2500, PB6000, PM3000.

The advantage of plasma cutting is that there is no need to change the cutting tool when using blanks from harder alloys. One beam will effectively cut any material. The model of the plasmorez with plasma Hypertherm MAXPRO 200 is popular. This is the latest development in the field of non-contact cutting of metals. It allows for 1 minute to cut a metal meter 30 mm thick with a current load of 200 A.