Production of decorative stone (as a business)

Recently, decorative stone has become in great demand. After all, this material is ideal for interior and exterior decoration of premises and buildings. The main reason for this lies in the low cost and practicality of the material. In addition, today you can buy a decorative stone of any shade and texture. The assortment of such products is quite large. In addition, the production of decorative stone can bring a good income.

Where to start

How to start the production of decorative stone? A business plan is an important part of any enterprise. On how it will be compiled, the future of the organization depends. On the basis of this particular document, the further activities of the enterprise are built. The same preliminary planning provides an opportunity to consider all options for organizing production, to calculate the risks, to assess whether the project is appropriate.

In addition, the business plan allows you to determine the amount of initial capital, identify the ways of selling finished products, calculate approximate profits and so on. Of course, the development of such a document can be done independently. But if there is no experience, then it is worthwhile to turn to highly qualified specialists for help.

Technologies and raw materials

To start the production of decorative stone as a business, you need to know what technologies are being used today. As for the components of the solution, it will require the following:

• Plasticizers;
• Hardening accelerators;
• Mineral pimento of various shades;
• Fillers;
• cement.

It is not so difficult to adjust the production of decorative stone. After all, for manufacturing such a material, a fairly simple technology is used. In addition, the work does not require specific equipment and extensive experience. For the release of the facing material, two technologies can be used: vibration and vibrocompression.

Vibration features

This technology of decorative stone has its own characteristics. Therefore, before choosing the method of manufacture, it is worthwhile to think carefully. Among the advantages of vibration isolation, it should be noted:

• Color saturation;
• High surface quality;
• Relatively inexpensive equipment;
• The big nomenclature.

As for the advantages of vibrocompression, here it is necessary to distinguish the low cost of finished products, as well as fully mechanized production.

Selecting a room

To start the production of artificial decorative stone should be selected room. It is best to choose a building located far from residential areas of the city, for example, on the outskirts of the village. In this case, the rental value will be much lower.

As for the area of the production hall, this figure should be more than 100 square meters. In addition, to equip the room for staff, storage and drying, separate rooms are required. There are no special requirements to the building where the decorative stone will be made. The main thing is that the premises are not in an emergency condition.

What equipment do you need?

The production of a decorative stone is simply impossible without special equipment. To start the enterprise requires:

• Drying chamber;
• concrete mixer;
• Forms;
• Vibroconveyor or vibrating table;
• Vibrating screen.

To produce such a finishing material, complex devices are not required. The concrete mixer and vibrating table will have to spend no more than 40 thousand rubles.

In addition to the above, for normal operation of the shop you need to buy shovels, buckets, hammers, spatulas, electric drill and so on. The biggest expense item is the mold for the production of decorative stone. To start your business in this area requires 6 pieces. At the same time, one such form costs about 8 thousand rubles.

To reduce their costs, many manufacturers produce molds themselves. In addition, it allows at any time to start the manufacture of products of any shape and texture.

Do you need staff

As a rule, at least two employees are required for the normal operation of the production. One of them usually does physical work. His duties include a tray of materials and tools, mixing solutions and the loading of ready-made finishing material.

As for the second employee, he should be well versed in the technology of manufacturing of finishing material. The specialist should strictly follow not only the quality of the finished products, but also how the equipment works, if there are any failures. For such a position, it is better to hire a former builder or a superintendent.

The production of a decorative stone can be made more profitable if it is supplemented with the manufacture of foam concrete. In this case, a third employee will be required, preferably with the qualification of a technologist. Such an employee will not only develop a recipe, but will also adjust the entire manufacturing process, control technological issues.

Calculation of costs

The production of a decorative stone is not a complicated process, but requires a certain expenditure on raw materials. To make 1 square meter of finishing material you will need:

• 6 kilograms of cement - 35 rubles;
• 19 kg of sand - 15 rubles;
• 0,06 kg of plasticizer - 2,5 rubles;
• 0,15 kg of pigment - 9 rubles;
• Amortization of 6 forms - 6 rubles;
• Electricity costs - 0.2 rubles;
• Transportation costs - 5 rubles.

The figure is significantly increased when using ready mixes from other manufacturers. As a result, to produce a square meter of finishing material you need 72.2 rubles. But that's only the cost price. The average cost of material on the market will be at least 650 rubles. To increase profits, you can start the production of bricks, as well as offer customers services for laying decorative stones.

Costs of a medium-sized enterprise

Usually large enterprises do not buy a mixture for the production of decorative stone. They make it themselves. As a result, the costs are:

• Inventory manual - from 8 to 12 thousand rubles;
• Table workers - up to 10 thousand rubles;
• Electric drill - up to 5 thousand rubles;
• Vibration table - from 30 to 70 thousand rubles;
• Monthly rent - from 10 to 20 thousand rubles.

To increase the assortment of its products and offer new customers a new texture of the facing material, such enterprises must use at least 10 different forms. At the same time, the cost of each can be from 4 to 7 thousand rubles. This project pays off within a year. In general, to start your business in this area requires at least 300 thousand rubles.

Advertising and sales of products

Dry mixture for the production of decorative stone is very convenient for making facing material at home. However, for an average enterprise this option is not suitable. Acquisition of individual constituents of solutions can significantly save money. And in order to increase profits and attract customers, properly designed advertising and reliable sales outlets are required.

After the launch of production, you can place ads on the Internet and in the media. Advertising in this case should be effective and noticeable. If necessary, you can distribute brochures and leaflets right on the street or distribute them to mailboxes.

It is best to sell finished products yourself, without resorting to the help of intermediaries seeking to purchase quality goods and resell it for a certain percentage. This will keep the cost of decorative stones within retail prices.

Most often, such a finishing material is acquired by designers, architects and companies that build and repair buildings. If the production of decorative stone is fully established, then you can participate in a variety of exhibitions. Do not miss events related to the construction industry. This will make it possible to conclude more profitable deals for the supply of large quantities of decorative stone.

Is it possible to succeed?

The production of decorative stone is a fairly simple, but profitable process. With the proper drawing up of a business plan and its compliance, you can create a medium-sized enterprise. This will significantly increase income. In addition, this production pays off during the year with a properly conducted promotion. If you have the necessary initial capital, making a decorative stone is a profitable and promising business. The most important thing is the creation of a reliable market for the sale of finished products, as well as the production of high quality material. Without these components, it is difficult to succeed in such an industry.